Please Wait.....
Report
US Vibration Sensors - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
Market Report I 2025-07-01 I 120 Pages I Mordor Intelligence
US Vibration Sensors Market Analysis
The United States vibration sensors market size reached USD 1.83 billion in 2025 and is forecast to reach USD 2.27 billion by 2030, reflecting a 4.33% CAGR. The United States vibration sensors market is moving from volume expansion toward technology-driven value creation as end users adopt edge AI, wireless connectivity, and Industry 4.0 practices. Uptake of predictive analytics, compliance pressures from OSHA and API standards, and the need to limit unplanned downtime underpin steady demand growth. Wireless nodes, energy-harvesting designs, and MEMS-based accelerometers broaden deployment options across aging industrial assets. Suppliers differentiate through integrated solutions that bundle hardware with cloud analytics while forming ecosystem partnerships to address cybersecurity and legacy-system integration challenges.
US Vibration Sensors Market Trends and Insights
Rising Demand for Predictive-Maintenance Programs
Unplanned downtime costs exceed USD 50 billion each year across U.S. manufacturing, prompting a shift from time-based to condition-based maintenance strategies. Many plants now deploy continuous vibration monitoring that detects bearing wear and misalignment early, extending asset life by as much as 30% while cutting spare-parts inventory. Machine learning applied to spectral data identifies anomalies that human analysts can miss, especially in facilities with interacting machines. Wind-farm operators using these tools have avoided lost production valued at EUR 4-5 million (USD 4.3-5.4 million) by predicting gearbox failures. Early adoption success is accelerating broader rollouts across automotive, metals, and food-processing sites.
IIoT-Enabled Wireless Vibration Nodes Gaining Traction
Wireless monitoring eliminates cable routing and allows coverage of assets once considered unreachable. LoRaWAN networks transmit data more than 15 kilometers, proven in remote environmental sensing. Energy-harvesting devices powered by ambient vibration or heat remove battery-change labor, addressing previous cost barriers. Baker Hughes' Ranger Pro sensor, approved for global hazardous areas, provides a template for oil and gas operators pursuing enterprise-wide condition monitoring. Short deployment times fit scheduled maintenance windows, supporting rapid ROI calculations.
Integration Issues with Legacy Machinery
Many facilities rely on equipment built decades ago without standardized sensor mounts or communication ports. Retrofitting can cost three to five times more than installing sensors on new assets. Resonance effects in older frames complicate signal fidelity and demand custom fixtures that add labor hours. Multiple generations of proprietary protocols require gateways that increase capex and cybersecurity exposure. Analog Devices' Voyager4 platform offers adaptive mounting and on-node AI to counter these hurdles, though price sensitivity slows adoption.
Other drivers and restraints analyzed in the detailed report include:
Accelerating Adoption of MEMS-Based Low-Cost Accelerometers / OSHA and API Compliance Pressures in Hazardous Industries / Shortage of Intrinsically Safe Sensors for Class I/Div II Zones /
For complete list of drivers and restraints, kindly check the Table Of Contents.
Segment Analysis
Accelerometers represented 45.1% of 2024 shipments, underlining their versatility across frequency ranges. Velocity sensors post the highest 7.81% CAGR as they capture low-frequency faults earlier in large rotating equipment. Multi-parameter devices combine acceleration, velocity, and temperature to simplify installation and reduce total cost of ownership. Analog Devices integrates edge AI in such packages, allowing on-node fault classification that trims network bandwidth. Growing use of velocity sensing in hydropower and pulp-and-paper plants supports revenue diversity within the United States vibration sensors market.
The second growth driver lies in expanding tire and gearbox testing where triaxial accelerometers track compound dynamic loads. Proximity probes, though niche, remain indispensable in non?contact turbine applications. Tachometers retain value as reference instruments for order analysis in variable-speed drives. As plants digitize, asset-health platforms ingest data from all product types, creating service fees that augment hardware margins and strengthen supplier-customer ties within the United States vibration sensors market.
Wired digital systems delivered 61.3% of 2024 revenue thanks to proven reliability and existing cable trays. However, wireless nodes grow 9.23% annually as battery life and radio resilience improve. LoRaWAN achieves kilometer-scale reach on single gateways, supporting distributed solar farms. Hybrid power-plus-wireless architectures appear in pharmaceutical cleanrooms where uptime and contamination control are paramount. Energy harvesting addresses maintenance pain points and expands use cases such as rotating kilns where slip rings add cost and complexity.
Data-diode features and AES-256 encryption mitigate cybersecurity concerns that once favored wired setups. Firmware-over-air updates let operators patch vulnerabilities without physical access. Standardization under ISA100 and IEC 62938 promotes interoperability across vendors, broadening the ecosystem for the United States vibration sensors market.
The United States Vibration Sensors Market Report is Segmented by Product Type (Accelerometers, Proximity Probes, Tachometers, Velocity Sensors, Others), Sensor Technology (Wired, Wireless), Sensing Material/Principle (Piezoelectric, MEMS, Magnetostrictive, Fiber-Optic), End-User Industry (Automotive, Aerospace and Defense, Oil and Gas, Metals and Mining, and More). The Market Forecasts are Provided in Terms of Value (USD).
List of Companies Covered in this Report:
Analog Devices Inc. / Texas Instruments Incorporated / Honeywell International Inc. / Emerson Electric Co. / Rockwell Automation Inc. / SKF USA Inc. / PCB Piezotronics (MTS Systems) / TE Connectivity Ltd. / Wilcoxon Sensing Technologies (Amphenol) / Siemens Digital Industries USA / STMicroelectronics Inc. / Bosch Sensortec GmbH / KCF Technologies Inc. / Banner Engineering Corp. / Fluke Corporation / Baker Hughes (Bently Nevada) / Meggitt PLC (Endevco) / Omron Corporation / National Instruments Corp. / Hansford Sensors Ltd. /
Additional Benefits:
The market estimate (ME) sheet in Excel format /
3 months of analyst support /
1 INTRODUCTION
1.1 Study Assumptions and Market Definition
1.2 Scope of the Study
2 RESEARCH METHODOLOGY
3 EXECUTIVE SUMMARY
4 MARKET LANDSCAPE
4.1 Market Overview
4.2 Market Drivers
4.2.1 Rising demand for predictive-maintenance programs
4.2.2 IIoT-enabled wireless vibration nodes gaining traction
4.2.3 Accelerating adoption of MEMS-based low-cost accelerometers
4.2.4 OSHA and API compliance pressures in hazardous industries
4.2.5 Edge-AI analytics unlocking new value pools (under-reported)
4.2.6 Vehicle electrification driving high-frequency vibration sensing (under-reported)
4.3 Market Restraints
4.3.1 Integration issues with legacy machinery
4.3.2 Shortage of intrinsically safe sensors for Class I/Div II zones
4.3.3 Cyber-security risks from connected sensors (under-reported)
4.3.4 Supply-chain volatility in piezo-ceramic materials (under-reported)
4.4 Value Chain Analysis
4.5 Regulatory Landscape and Standards
4.6 Technological Outlook
4.7 Porter's Five Forces Analysis
4.7.1 Threat of New Entrants
4.7.2 Threat of Substitutes
4.7.3 Bargaining Power of Suppliers
4.7.4 Bargaining Power of Buyers
4.7.5 Intensity of Competitive Rivalry
5 MARKET SIZE AND GROWTH FORECASTS (VALUES)
5.1 By Product Type
5.1.1 Accelerometers
5.1.2 Proximity Probes
5.1.3 Tachometers
5.1.4 Velocity Sensors
5.1.5 Others
5.2 By Sensor Technology
5.2.1 Wired (Analog/Digital)
5.2.2 Wireless (BLE, LoRa, Wi-Fi)
5.3 By Sensing Material / Principle
5.3.1 Piezoelectric
5.3.2 MEMS (Capacitive/Piezoresistive)
5.3.3 Magnetostrictive
5.3.4 Fiber-Optic
5.4 By End-user Industry
5.4.1 Automotive
5.4.2 Aerospace and Defense
5.4.3 Oil and Gas
5.4.4 Metals and Mining
5.4.5 Power Generation
5.4.6 Healthcare
5.4.7 Consumer Electronics
5.4.8 Other End-user Industries
6 COMPETITIVE LANDSCAPE
6.1 Market Concentration
6.2 Strategic Moves
6.3 Market Share Analysis
6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share, Products and Services, Recent Developments)
6.4.1 Analog Devices Inc.
6.4.2 Texas Instruments Incorporated
6.4.3 Honeywell International Inc.
6.4.4 Emerson Electric Co.
6.4.5 Rockwell Automation Inc.
6.4.6 SKF USA Inc.
6.4.7 PCB Piezotronics (MTS Systems)
6.4.8 TE Connectivity Ltd.
6.4.9 Wilcoxon Sensing Technologies (Amphenol)
6.4.10 Siemens Digital Industries USA
6.4.11 STMicroelectronics Inc.
6.4.12 Bosch Sensortec GmbH
6.4.13 KCF Technologies Inc.
6.4.14 Banner Engineering Corp.
6.4.15 Fluke Corporation
6.4.16 Baker Hughes (Bently Nevada)
6.4.17 Meggitt PLC (Endevco)
6.4.18 Omron Corporation
6.4.19 National Instruments Corp.
6.4.20 Hansford Sensors Ltd.
7 MARKET OPPORTUNITIES and FUTURE OUTLOOK
7.1 White-space and Unmet-Need Assessment
- Not Sure / Need Reassuring
- Confirm Content
-
Content is provided by our partners and every effort is made to make Market Report details as clear as possible. If you are not sure the exact content you require is included in this study you can Contact us to double check. To do this you can:
Use the ‘? ASK A QUESTION’ below the license / prices and to the right of this box. This will come directly to our team who will work on dealing with your request as soon as possible.
Write to directly on support@scotts-international.com with details. Please include as much information as possible including the name of report or link so our staff will be able to work on you request.
Telephone us directly on 0048 603 394 346 and an experienced member of team will be on hand to answer.
-
- Sample Pages
-
With the vast majority of our partners we can obtain Sample Pages to support your decision. This is something we can arrange without revealing your personal details.
It is important to note that we will not be able to provide you the exact data or statistics such as Market Size and Forecasts. Sample pages usually confirm the layout or the Categories included in Charts and Graphs, excluding specific data.
To ask for Sample Pages by contact us through ‘? ASK A QUESTION’, support@scotts-international.com, or by telephoning 0048 603 394 346.
-
- Check for Alternatives
-
Whilst we try to make our online platform as easy to use as possible there is always the possibility that a better alternative has not been found in your search.
To avoid this possibility Contact us through ‘? ASK A QUESTION’, support@scotts-international.com, or by telephoning 0048 603 394 346 and a Senior Team Member can review your requirements and send a list of possibilities with opinions and recommendations.
-
- Confirm Content
- Prices / Formats / Delivery
- Prices
-
All prices are set by our partners and should be exactly the same as those listed on their own websites. We work on a Revenue share basis ensuring that you never pay more than what is offered elsewhere.
Should you find the price cheaper on another platform we recommend you to Contact us as we should be able to match this price. You can Contact us though through ‘? ASK A QUESTION’, support@scotts-international.com, or by telephoning 0048 603 394 346.
-
- Discounts
-
As we work in close partnership with our Partners from time to time we can secure discounts and assist with negotiations, this is part of our personalised service to you.
Discounts can sometimes be arranged for speedily placed orders; multiple report purchases or Higher License purchases.
To check if a Discount is possible please Contact our experienced team through ‘? ASK A QUESTION’, support@scotts-international.com, or by telephoning 0048 603 394 346.
-
- Available Currencies
-
Most Market Reports on our platform are listed in USD or EURO based on the wishes of our Partners. To avoid currency fluctuations and potential price differentiations we do not offer the possibility to change the currency online.
Should you wish to pay in a different currency to that advertised online we do accept payments in USD, EURO, GBP and PLN. The price will be calculated based on the relevant exchange rate taken from our National Bank.
To pay in a different above currency to that advertised online please Contact our team and a quotation will be sent within a couple of hours with payment details.
-
- Licenses
-
License options vary from Partner to Partner as is usually based on the number of Users that will benefitting from the report. It is very important that License ordered is not breached as this could have potential negative consequences for you individually or your employer.
If you have questions or need confirmation about the specific license we recommend you to Contact us and a detailed explanation will be provided.
-
- Global Site License
-
The Global Site License is the most comprehensive license available. By selecting this license, the Market Report can be shared with other ‘Allowed Users’ and any other member of staff from the same organisation regardless of geographic location.
It is important to note that this may exclude Parent Companies or Subsidiaries.
If you have questions or need confirmation about the specific license we recommend you to Contact us and a detailed explanation will be provided.
-
- Formats
-
The most common format is PDF, however in certain circumstances data may be present in Excel format or Online, especially in the case of Database or Directories. In addition, for certain higher license options a CD may also be provided.
If you have questions or need clarification about the specific formats we recommend you to Contact us and a detailed explanation will be provided.
-
- Delivery
-
Delivery is fulfilled by our partners directly. Once an order has been placed we inform the partner by sharing the delivery email details given in the order process.
Delivery is usually made within 24 hours of an order being placed, however it may take longer should your order be placed prior to the weekend or if otherwise specified on the Market Report details page. Additionally, if details have been not fully completed in the Order process a delay in delivery is possible.
If a delay in delivery is expected you will be informed about it immediately.
-
- Shipping Charges
-
As most Market Reports are delivered in PDF format we almost never have to add additional Shipping Charges. If, however you are ordering a Higher License service or a specific delivery format (e.g. CD version) charges may apply.
If you are concerned about additional Shipping Charges we recommend you to Contact us to double check.
-
- Prices
- Ordering
- By Credit Card
-
We work in Partnership with PayU to ensure payments are made securely in a fast and effortless way. PayU is the e-payments division of Naspers.
Naspers operates in over 133 International Markets and ranks 3rd Globally in terms of the number of e-commerce customers served.
For more information on PayU please visit: https://www.payu.pl/en/about-us
-
- By Money Transfer
-
If you require an invoice prior to payment, this is possible. To ensure a speedy delivery of the Market Report we require all relevant company details and you agree to maximum payment terms of 30 days from receipt of order.
With our regular clients deliver of the Market Report can be made prior to receiving payment, however in some circumstances we may ask for payment to be received before arranging for the Market Report to be delivered.
-
- By Credit Card
- Security
- Website security
-
We have specifically partnered with leading International companies to protect your privacy by using different technologies and processes to ensure security.
Everything submitted to Scotts International is encrypted via SSL (Secure Socket Layer) and all personal information provided to Scotts International is stored on computer systems with limited access in controlled environments.
-
- Credit Card Security
-
We partner with PayU (https://www.payu.pl/en/about-us) to ensure all credit card payments are made securely in a fast and effortless way.
PayU offers 250+ various payment channels and eWallet services across 4 continents allowing buyers to pay electronically, whether on a computer or a mobile device.
-
- Website security