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Report

High-performance Ceramic Coatings: North American Markets and Technologies

Market Research Report I 2022-05-27 I 191 Pages I BCC Research

Description

Report Scope:

The report contains -
- An in-depth analysis of the technologies used for high-performance ceramic coatings.
- An overview of materials for high-performance ceramic coatings and their properties.
- New developments and recent patents in high-performance ceramic thermal spray, PVD, CVD and other coating techniques.
- Current and potential applications for high-performance ceramic coatings.
- Current and future market projections for ceramic coatings in all their major applications.
- Profiles of current industry players, including equipment suppliers, consumables, coating service providers, and users.
- A review of current industry participants' economic/market opportunities and new entrants.

Report Includes:

- 31 data tables and 40 additional tables
- An up-to-date review of the North American markets for high-performance ceramic coatings
- Analyses of the North American regional market trends, with data from 2021, estimates for 2022, and projections of compound annual growth rates (CAGRs) through 2027
- Highlights of the current and potential applications for high-performance ceramic coatings, and areas of focus to forecast this market into various segments and sub-segments
- Evaluation and forecast the North American market size for high-performance ceramic coatings, projected growth trends, and corresponding market share analysis by type and end-use application
- Discussion of materials for high-performance ceramic coatings and their properties, new developments and recent patents in high-performance ceramic thermal spray, PVD, CVD, and other coating techniques
- Assessment of the market growth opportunities, SWOT analysis of ceramic coating market, emerging trends and technology developments, along with the COVID-19 implications on the marketplace
- A look into the market drivers, challenges, supply chain analysis, and overall impact of Russia Ukraine war on the coatings industry
- Updated information on mergers, acquisitions and other business relations in the North American thermal spray industry, since 1990
- Insight into the recent industry structure for PVD/CVD system manufacturers and service providers, R&D investments, key technology issues, industry specific challenges, major types of end-user markets, and impact on product sales
- Identification of all North American equipment manufacturers, service providers and suppliers of consumables of ceramic thermal spray, PVD, CVD and other coating techniques; and analysis of the competitive landscape
- Descriptive company profiles of the leading coal industry players, including 3M Co., Applied Materials Inc., Morgan Technical Ceramics Inc., Oerlikon Metco, Praxair Surface Technologies Inc., and Saint-Gobain Ceramic Materials

Executive Summary

Summary:

Ceramic coatings are used for surface modification, and they have achieved a significant place in the industrial environment over the past decades. High-performance ceramic coatings are an established market, but new high-performance ceramic coating technologies, including materials and processes, are constantly being developed. The accessibility of these new coating technologies augments the range of possible ceramic coating applications and substrate materials, comprising fiber-reinforced polymeric (FRP) composite components, such as aerospace parts, rolls for printing, high-pressure textile trades hydraulic cylinders, and camshafts. In the meantime, the availability and commercialization of new high-performance coating technologies changes the internal requirements in industries where they are even now used, such as cutting tool inserts.

The North American market for high-performance ceramic coatings was valued at REDACTED in 2021. This figure is expected to increase to REDACTED in 2022 and rise to REDACTED in 2027, with a projected five-year compound annual growth rate (CAGR) of REDACTED.

Table of Contents
Chapter 1 Introduction
Study Goals and Objectives
Reasons for Doing This Study
What's New in This Update?
Scope of Report
Information Sources
Methodology
Geographic Breakdown
Analyst's Credentials
BCC Custom Research
Related BCC Research Reports
Chapter 2 Summary and Highlights
Chapter 3 Technology and Market Background
Material Types and Properties
Coating Techniques
General Applications
Industry Structure
Technical and Business Issues
North American Markets
Chapter 4 Thermal Spray
Thermal Spray Techniques
Combustion Thermal Spray Process
Combustion Powder Thermal Spray Process
Electric Arc Wire Thermal Spray Process
Plasma Thermal Spray Process
HVOF Thermal Spray Process
Cold Spray Process
Jet Kote Process
Detonation Thermal Spray Process
Suspension Spray Process
Process Comparisons
Applications
Aircraft Engines and Aerospace
Land-Based Gas Turbines
Automotive Components
Diesel Engines
Heat Exchangers and Boilers
High-Temperature Corrosion-Resistant Applications
Wear-Resistant and Industrial Applications
Medical
Other Emerging Applications and Compositions
Recent Developments
Technology-Related Patents
Materials-Related Patents
Application-Related Patents
Industry Structure
North American Companies
Acquisitions, Mergers and Other Business Relationships
North American Markets
Turbine Engines OEM and Overhaul
Wear-Resistant Parts and Industrial Applications
Automotive and Diesel Engines
Medical
Heat Exchangers and High Temperature
Other Applications
Market and Market Shares
Chapter 5 Physical Vapor Deposition
Basic Principles
PVD Materials
Titanium Nitride Coating (TiN)
Titanium Carbon Nitride Coating (TiCN)
Titanium Aluminum Nitride Coating (TiAlN)
Titanium Diboride Coating (TiB2)
TiAlN-X Coating
Chromium Nitride Coating (CrN)
Super R Coating
Zirconium Nitride Coating (ZrN)
PVD Technologies
PVD by Evaporation
PVD Arc Process
PVD by Sputtering
Comparison of Evaporation and Sputtering
Multi-Chamber Systems
PVD Advantages and Limitations
PVD Applications
Tools
Turbine Vanes and Blades
Other Aerospace Applications
Recent Developments
Technologies
Applications
Industry Structure
North American Companies
North American Markets
Tools
Industrial Services
Medical
Chapter 6 Chemical Vapor Deposition
Basic Principle
CVD Materials
CVD Techniques
Basic Thermal CVD Process
Plasma-Assisted CVD
Combustion Chemical Vapor Deposition (CCVD)
Advantages and Disadvantages of CVD
CVD Applications
Cutting Tools
Industrial Applications
Aerospace
High-Temperature Applications
Fouling-Resistant Ceramic Membranes
Non-Line-of-Sight Deposition of Erbium-Based Plasma-Resistant Ceramic Coating
Industry Structure
Leading CVD System Manufacturers
Leading CVD Service Providers
North American Markets
Tools
Wear-Resistant and Industrial Applications
Automotive
Aircraft and Aerospace
Medical
Chapter 7 Other Coating Techniques
Spraying, Brush Painting and Dipping
Spraying
Painting with a Brush
Dipping
Repcoat Process
Coating Utilities
Electrodeposition
Cementation
Pack Cementation
Sol-Gel Processing
Datec Process
Using Lasers for Coating
Pulsed Laser Deposition (PLD)
Laser-Assisted Atmospheric Plasma Spraying
QQC Process
Ion Beam-Assisted Deposition (IBAD)
Ion Beam Surface Treatment (IBEST)
Ion Beam-Enhanced Deposition (IBED)
Micro-discharge Deposition
Microplasmic Coating
Molecular Beam Epitaxy
Aerosol Deposition
Industry Structure
North American Companies
North American Market
Spraying/Brush Painting/Dipping
Company Market Shares
Chapter 8 Market Trends
Introduction
Supply Chain
Drivers and Challenges
Drivers
Increasing Usage of High-Performance Coating Materials in Vehicles
Upsurge in the Automotive Production Across the Globe
Rising Demand for Excellent Thermal Barrier in Aircraft Engines
Technological Improvement in Plasma Spray Coatings is Predicted to Fuel the Market Growth
Growing Usage of High-Performance Ceramic Coating in the Semiconductor Industry
Challenges
High Cost of Production in High-Performance Ceramic Coatings
High Volatility in Raw Material Prices
Nonexistence of Skilled Labor for Applying High-Performance Ceramic Coatings
Impact of the Russian-Ukrainian War on the Coating Industry
Chapter 9 Impact of COVID-19
Impact of the COVID-19 Pandemic
Industry Outlook during COVID-19
Aerospace Industry
Automotive Industry
Chapter 10 Company Profiles
3M CO.
A&A COATINGS INC.
ACCUWRIGHT INDUSTRIES INC.
ADVANCED CERAMIC COATING INC.
AERO TURBINE INC.
AESTHETIC FINISHERS INC.
ALPHA TECH COATINGS INC.
AMERICAN ROLLER CO.
APPLIED MATERIALS, INC.
APS MATERIALS
AREMCO PRODUCTS INC.
ASB INDUSTRIES INC.
BODYCOTE PLC
CERAM-KOTE COATINGS INC.
CETEK LTD. (ACQUIRED BY INTEGRATED GLOBAL SERVICES)
CHEMAT TECHNOLOGY INC.
CHROMALLOY GAS TURBINE LLC
CHROMALLOY NEW YORK
CINCINNATI THERMAL SPRAY
COTRONICS CORP.
CVD EQUIPMENT CORP.
DATEC COATING CORP.
DENTON VACUUM LLC
ELLISON SURFACE TECHNOLOGIES (ACQUIRED BY BODYCOTE)
EUTECTIC CORP.
EXLINE INC.
FFWD CONNECTION
FLAME SPRAY COATING CO. INC.
GENERAL ELECTRIC CO.
GENERAL MAGNAPLATE CORP.
HAYDALE TECHNOLOGIES INC.
HAYDEN CORP.
HEANY INDUSTRIES INC.
HITEMCO
HONEYWELL AEROSPACE
HOWMET
INDUSTRIAL GRINDING
INFRAMAT CORP.
IONBOND INC.
JET-HOT COATINGS
KENNAMETAL INC.
KENNAMETAL STELLITE COATINGS
KURT J. LESKER CO.
MORGAN TECHNICAL CERAMICS
NGIMAT CO.
NORTHWEST METTECH CORP.
OERLIKON BALZERS COATING USA INC.
OERLIKON METCO (U.S.) INC.
PERFORMANCE ROD & CUSTOM
PLASMA TECHNOLOGY INC.
PRATT & WHITNEY
PRAXAIR SURFACE TECHNOLOGIES INC.
PRECISION COATINGS INC.
PRIEST ELECTRIC
PROSTRIP PROFESSIONAL METAL REFINISHING INC.
PROGRESSIVE SURFACE INC.
RAM PRO-LINE
SAINT GOBAIN CERAMIC MATERIALS
SANDVIK INC.
SECO TOOLS INC.
SOLAR ATMOSPHERES INC.
SPECIALIZED COATINGS
STARFIRE SYSTEMS INC.
SWAIN TECH COATINGS, INC.
SYLCO INC.
TECH LINE COATINGS INC.
TECHNETICS GROUP
ULTRAMET
ULVAC TECHNOLOGIES INC.
UTC AEROSPACE SYSTEMS (ACQUIRED BY COLLINS AEROSPACE)
WHITE ENGINEERING SURFACES CORP.

List of Tables
Summary Table : North American Market for High-Performance Ceramic Coatings, by Type, Through 2027
Table 1 : High-Performance Ceramic Coating General Applications and Typical Materials
Table 2 : Melting Temperatures and Uses of Representative Flame and Plasma-Sprayed Materials
Table 3 : Plasma-Sprayed Ceramic Coating Properties
Table 4 : Comparison of Various Technologies
Table 5 : Leading Applications, by Industry
Table 6 : Typical Coatings and Applications
Table 7 : North American Market for High-Performance Ceramic Coatings, by Application, Through 2027
Table 8 : Usage of Ceramic Materials in the Powder Flame Process
Table 9 : Properties of HVOF Carbide Coatings
Table 10 : Comparison of Thermal Spray Processes
Table 11 : Detonation Gun Applications in Gas Turbine Engines
Table 12 : Thermal Spray Coatings for FRPs
Table 13 : Recent Developments in Thermal Spray Coatings
Table 14 : Leading U.S. Companies Providing Thermal Spray Coating Services for OEM Parts
Table 15 : North American Custom/Job Shops Providing Thermal Spray Coating Services
Table 16 : Leading U.S. Companies Providing Thermal Spray Coating Consumables
Table 17 : U.S. Companies Supplying Consumables for Nanoceramic Coatings
Table 18 : U.S. Manufacturers of Plasma Spray Equipment
Table 19 : Acquisitions, Mergers and Other Business Relations in the Thermal Spray Industry, Since 1990
Table 20 : North American Market for Thermal Spray Ceramic Coating of Aircraft Gas Turbine Parts, by Engine Type, Through 2027
Table 21 : North American Market for Thermal Spray Ceramic Coating of Large Land-Based Turbine Parts, by Engine Type, Through 2027
Table 22 : New Large Land-Based Turbine Coating Services, Through 2027
Table 23 : Large Land-Based Turbine Refurbishment Coating Services, Through 2027
Table 24 : North American Market for Thermal Spray Ceramic Coating in Wear-Resistant Parts and Industrial Applications, by Type, Through 2027
Table 25 : North American Market for Thermal Spray Ceramic Coatings in Automotive and Diesel Engines, by Type, Through 2027
Table 26 : North American Market for Thermal Spray Ceramic Coatings in Medical Applications, by Type, Through 2027
Table 27 : North American Market for Ceramic Thermal Spray Coatings, by Segment, Through 2027
Table 28 : Representative Films Deposited by PVD
Table 29 : Representative PVD Surface Coatings for Abrasion and Corrosion-Resistant Applications
Table 30 : Types of Physical Vapor Deposition Process
Table 31 : Basic Sputtering Sources and Processes
Table 32 : Comparison of Magnetron Sputtering Methods for Depositing SiO2
Table 33 : Ceramic PVD Applications
Table 34 : Properties of Uncoated and Tin-Coated High-Speed Steel (HSS)
Table 35 : Properties and Applications of Various Balzers Balinit Thin-Film Wear-Resistant Coatings
Table 36 : Recent Developments in PVD
Table 37 : Leading North American Companies Manufacturing PVD Systems and/or Providing Services
Table 38 : North American Market for High-Performance Ceramic PVD Coating, by Subsegment, Through 2027
Table 39 : North American Market for Ceramic PVD Tool Coatings, Through 2027
Table 40 : North American Market for Ceramic Coatings for Automotive, Aerospace and Wear-Resistant Applications, Through 2027
Table 41 : North American Market for Ceramic PVD Medical Device Coatings, Through 2027
Table 42 : Ceramics Deposited by CVD
Table 43 : Typical Ceramic CVD Coatings, Process Gases and Deposition Temperatures
Table 44 : CCVD Materials, Substrates, and Applications
Table 45 : Key Technical Advantages of the CVD Process
Table 46 : Key Technical Disadvantages of the CVD Process
Table 47 : Representative CVD Ceramic Coatings
Table 48 : Overview of Cutting Tool CVD Applications
Table 49 : Leading Global Manufacturers of CVD Equipment
Table 50 : Leading Global CVD Service Providers
Table 51 : North American Market for Ceramic CVD Coating Services, by Application, Through 2027
Table 52 : North American Market for Ceramic CVD Tool Insert Coatings, Through 2027
Table 53 : North American Market for Ceramic CVD Wear-Resistant and Other Industrial Coating Applications, Through 2027
Table 54 : North American Market for Ceramic CVD Automotive Component Coatings, Through 2027
Table 55 : North American Market for Ceramic CVD Aerospace Coatings, Through 2027
Table 56 : North American Market for Ceramic CVD Medical Device Coatings, Through 2027
Table 57 : Temperature Drop When Using Coated Headers in Auto Engines
Table 58 : Applications of Sol-Gel Films and Coatings
Table 59 : North American Companies Providing Ceramic Coating Services Using Spraying, Dipping and Other Means
Table 60 : North American Market for Other Types of Coating Service, by Application, Through 2027
Table 61 : North American Market Shares of Ceramic Coatings, by Application, 2021-2027
Table 62 : Production of Cars and Commercial Vehicles, by Country, 2021
Table 63 : Airbus and Boeing Aircraft Deliveries, Globally, 2016-2020
Table 64 : 3M: Financial Performance, Through 2021
Table 65 : Applied Materials, Inc.: Financial Performance, Through 2021
Table 66 : Bodycote plc: Financial Performance, Through 2021
Table 67 : CVD Equipment Corp.: Financial Performance, Through 2021
Table 68 : Morgan Technical Ceramics: Financial Performance, Through 2021
Table 69 : Oerlikon: Financial Performance, Through 2021
Table 70 : Saint-Gobain: Financial Performance, Through 2021

List of Figures
Figure A : Methodology
Summary Figure : North American Market for High-Performance Ceramic Coatings, by Type, 2021-2027
Figure 1 : North American Market Shares of High-Performance Ceramic Coatings, by Application, 2021-2027
Figure 2 : Plasma Spray Coating Technique
Figure 3 : Schematic of HVOF
Figure 4 : North American Market Shares of Ceramic Thermal Spray Coatings, by Segment, 2021-2027
Figure 5 : Comparison of the TRS of Uncoated and Coated Carbide*
Figure 6 : North American Market Shares of High-Performance Ceramic PVD Coatings, by Subsegment, 2021-2027
Figure 7 : Summary of Carbide Metal Cutting Grade Development
Figure 8 : North American Market Shares of Ceramic CVD Coating Services, by Application, 2021-2027
Figure 9 : Supply Chain of High-Performance Ceramic Coating Material
Figure 10 : Drivers and Restraints in the High-Performance Ceramic Coatings Market
Figure 11 : Impact of COVID-19 on Two Major Industries of HPCC
Figure 12 : Worldwide Aircraft Deliveries, 2016-2020
Figure 13 : Global Automotive Vehicles Production, by Vehicle Type, 2016-2020
Figure 14 : 3M: Revenue Share, by Segment, 2021
Figure 15 : 3M: Revenue Share, by Region, 2021
Figure 16 : Applied Materials, Inc.: Revenue Share, by Segment, 2021
Figure 17 : Applied Materials, Inc.: Revenue Share, by Region, 2021
Figure 18 : Bodycote plc: Revenue Share, by Region, 2021
Figure 19 : CVD Equipment Corp.: Revenue Share, by Segment, 2021
Figure 20 : Morgan Technical Ceramics: Revenue Share, by Segment, 2021
Figure 21 : Morgan Technical Ceramics: Revenue Share, by Region/Country, 2021
Figure 22 : Oerlikon: Revenue Share, by Segment, 2021
Figure 23 : Oerlikon: Revenue Share, by Region, 2021

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