Report

Global aircraft hydraulic system market is projected to witness a CARG of 9.51% during the forecast period 2025-2032, growing from USD 11.49 billion in 2024 to USD 23.77 billion in 2032. The market for aircraft hydraulic systems will grow steadily over the next few years, driven by increasing demand for next-generation and commercial aircraft and modernizing the next-generation fleet. As air traffic is increasing in day-to-day life, aircraft companies are also increasing their production. It is particularly based on a highly fuel-efficient narrow last body and advanced hydraulic systems for flight control, chassis, and brake control, such as the Boeing 737 Max and Airbus A350. Defense spending for people above has further driven the market for hydraulic systems, driving demand for defense aircraft, including fighter jets, transport, and helicopters. Innovations such as the use of optical materials, intelligent hydraulics for predictive maintenance, and hybrid electro-hydraulic systems improve system efficiency and reliability. The shift to electric aircraft (MEA) is a challenge, but it cannot replace hydraulic systems with high-performance applications, ensuring ongoing demand. The Asia-Pacific region records the fastest growth as China, India, and Southeast Asia see an increase in aviation activity, while North America and Europe are managers with established stakeholders in the aerospace industry.
For instance, in April 2025, Satair Pte. Ltd and Eaton Corporation plc extended their partnership to provide power management across the aerospace, hydraulic, vehicle, and electrical sectors. This agreement ensures the ongoing growth of the multi-fleet product portfolio and is committed to providing customers with a wider range of products and global accessibility.
Expanding Role of Aircraft Hydraulic System in Professional Workloads
The increasing role of aircraft hydraulic systems in specialized workloads has proven a central role in modern aviation operations. In addition to traditional tasks such as flight control and chassis expansion, such systems allow for more advanced processes such as thrust inversion, cargo control, and wing flap operations to improve operational efficiency. In military aviation, hydraulics allow for the progressive maneuverability of fighters and silky billing control of transport, directly contributing to the success of the mission. The emergence of unmanned aerial vehicles (UAVs) also includes hydraulic applications where reliability in enemy environments is prioritized. Hydraulic systems include intelligent sensors and predictive expectations, and require special skills to monitor fluid integrity, pressure and component wear, so maintenance professionals must also address increased workloads. Additionally, integration of hybrid electro-hydraulic systems into the next generation requires interdisciplinary skills, combining traditional hydraulic know-how with avionic and software diagnostics. While the aviation industry is developing, hydraulic systems will remain central and require the presence of trained engineers, engineers, and F&E specialists to ensure security, performance, and compliance with strict regulatory parameters. This expansion range is to demonstrate the continued relevance of hydraulics, considering industry-related trends in the direction of automation and electrification.
For example, in September 2024, Asia Digital Engineering (ADE) and Liebherr-Aerospace & Transportation SAS signed a cooperation agreement. This agreement offers ADE benefits from Liebherr-aerospace's set of predictive maintenance algorithms such as hydraulics systems of landing gears and brake systems, flight control systems, etc.
AI Revolution Fuels the Aircraft Hydraulic System Market's Growth
The application of artificial intelligence (AI) changes the market for aircraft hydraulic systems and promotes efficiency, reliability, and forecasting. AI-based algorithms for real-time sensor data for AI-based learning monitor pumps, actuators, and valves identify anomalies, predict errors, and optimize system performance. This reduces unplanned downtime, increases system lifespan, and reduces airline and military operational costs. Additionally, AI-based automation improves the accuracy of water pressure control and fluid management, improving fuel efficiency and security. Creating an intelligent hydraulic system using KI-KI signals forecast maintenance and movement of the aviation sector in the industrial 4.0 direction. With the help of AI, manufacturers bet on self-diagnostic hydraulic systems to automatically adapt to flight conditions and stay exposed to demand. With AI conversion design and maintenance, the market for aircraft hydraulic systems is ready to accelerate growth, especially for the next generation of commercial and military aviation.
For example, in November 2024, Aero Accessories & Repair, LLC. a portfolio company of ATL Partners announced the acquisition of Pittsburgh, Pennsylvania-based AirGroup America ("AGA"). Specializes in the repair of complex components across fuel, hydraulic, pneumatic, avionics, instrumentation, electro-mechanical and power generation systems, serving customers in the cargo, commercial, defense, and aftermarket end markets globally.
Dominance of Aircraft Hydraulic Systems Drives Market Growth
The market for dedicated airplane hydraulic systems is about aviation with unparalleled reliability, security, and power density, particularly for critical missions. These systems remain the backbone of flight control, chassis, and braking processes for commercial and military aircraft, and failure is simply not an option. Next-generation triple framing architectures such as the Boeing 787 and Airbus A350 meet strict aviation security standards. Despite the growing trend towards electric aircraft (MEA), hydraulic pressure in large commercial and military aircraft remains superior to all electrical systems due to combat reliability, legacy infrastructure, and cost testing of switching. Despite maintenance issues such as liquid leakage, smart hydraulic initiatives, and forecast forecasting, these issues are alleviated. Next-generation aircraft programs and the modernization of fleets will heat demand.
For instance, in October 2024, Airline Hydraulics Corporation (Airline), a leading distributor of industrial technologies, expanded its Omron Automation technology distribution to Georgia and Florida. This establishes Airline as an Omron strategic partner in this territory, offering local industries direct access to expert support and training events.
North America Dominates the Aircraft Hydraulic System Market
North America manages the largest proportion of the global market for aircraft hydraulic systems supported by the robust aerospace sector, defense industry, and the presence of leading aircraft manufacturers. It offers Titan Boeing, Lockheed Martin and Collins Aerospace homes that create the demand for advanced hydraulic systems in commercial and military aviation. Strong investments in the U.S. Department of Defense's future generations (F-35, F-22) and transport aircraft (C-17, KC-46) consolidate the region as a market leader. North America's focus on technology development, predictive maintenance, and lightweight hydraulic solutions will have an advantage over other markets. With increasing aircraft production, modernization of fleets and regulatory safety regulations, the region will likely maintain its market leadership supported by established value chains and R&D ecosystem. The market will likely expand steadily, perhaps supported by an increase in defense budgets and an expansion of the commercial air fleet.
For instance, in March 2024, Bell Textron Inc. selected Eaton Corporation plc. Hydraulic technology to power the U.S. army's future long-range assault aircraft. Designed to elevate aircraft performance, efficiency, and safety, our comprehensive portfolio includes everything from hydraulic, fuel and oxygen systems to air conveyance, motion control and engine solutions.
Impact of U.S. Tariffs on Aircraft Hydraulic System Market
- Higher Component Costs: Import duties on raw materials (aluminum, steel) and finished hydraulic components (valves, actuators) have reduced profit margins, causing prices to rise.
- Supply Chain Reconfigurations: Companies are shunning single suppliers to avoid tariffs, and some are shifting production to Mexico or Southeast Asia.
- Competitive Disadvantage: American manufacturers need to contend with even more intense competition from tariff-free competitors (e.g., European Safran).
- Delayed Modernization: Enhanced spending has slowed down R&D expenditures in the next-generation hydraulic technologies, such as smart or hybrid systems.
Key Players Landscape and Outlook
The market for aircraft hydraulic systems is being implemented in deep technological transformation as market leaders create new solutions for developing aviation requirements. Recent developments focus on intelligent, efficient, and sustainable solutions that improve performance and reduce maintenance requirements. Smart hydraulic systems with IoT sensors and AI-based analytics are one of the most important development areas, allowing fluid conditions, pressure levels, and component health to be monitored for prediction. The industry also promotes Electro-hydrostatic Actuator (EHA) Technology envelopes. It combines hydraulic performance with electrical control to increase energy efficiency and lose weight. Development focuses on miniaturization of advanced composite materials and systems to achieve maximum fuel economy without losing performance.